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Grex Science Item 11: Solar power
Entered by russ on Sun Sep 15 21:21:22 UTC 1996:

Solar power.  Everyone would love to have it, but it's too
expensive, intermittent, or otherwise difficult for many
applications.

What are some things that can be done with solar?  What
are the limits?

40 responses total.



#1 of 40 by russ on Sun Sep 15 21:23:58 1996:

One of the most practical solar devices is the solar water heater.
They're relatively inexpensive and quite effective.  The "water
pillow" style of heater is available at camping stores for a few
dollars.


#2 of 40 by rcurl on Sun Sep 15 21:57:37 1996:

Solar power is the power source of choice for remote radio, telemetry,
data logging, even telephone, devices. 


#3 of 40 by russ on Sun Sep 15 22:42:35 1996:

True.  Any device a long way from power lines, and requiring less
than a few hundred watts, is an excellent candidate for photovoltaic
(PV) power.  The PV panels are expensive, but cheaper than running wires
long distances.


#4 of 40 by ajax on Mon Sep 16 04:37:33 1996:

My main calculator for the past decade or so is powered by "solar"
energy (is it still solar power you use electric lights to power 
it?)  I do sometimes have to turn on a light to use it, but
overall I prefer it to replacing/recharging batteries.


#5 of 40 by russ on Mon Sep 16 13:36:46 1996:

(I've read that if you calculate the cost of the power from the
cells in a solar-powered calculator, you get a figure in the
neighborhood of $50/KWH (yes, fifty dollars per KWH).  Given
the negligible power consumption of CMOS circuitry, and the
freedom from batteries, it's still a pretty good deal.)


#6 of 40 by ajax on Mon Sep 16 14:11:53 1996:

With only an initial cost, shouldn't the cost per kwh go down the more you
use it?  Or did that assume some finite usage period?  For regular batteries,
I could see coming up with a single figure like that...I bet that's high
compared to Detroit Edison, too.


#7 of 40 by n8nxf on Mon Sep 16 14:13:48 1996:

The house I'm designing will use solar energy to help heat it in the
winter.  I'm also considering a solar powered hot water preheater.
Converting solar enery to electricity is only about 10% efficent at
the time and costs are around $4 / watt.  I considered a deep well
pump that only required a 300 watt panel to operate.  The pump was
$1500 and the panel to power it would be $1200.  Not too good a choice
when you have power available on your site, but for situations where
the utility wants several grand to bring in power...


#8 of 40 by russ on Mon Sep 16 15:31:25 1996:

Re #6:  I don't recall.  It was an interesting number.  Coin
cells are probably in that range too.


#9 of 40 by russ on Mon Sep 16 16:28:02 1996:

I have been working some numbers relating to efficiency of solar-thermal
(steam) engines.  What I've been getting has surprised me.  Unless I
am making very unrealistic assumptions, it should be feasible to build
a solar-steam engine with almost 20% efficiency.  It should also be
feasible to accept somewhat lower efficiency and run some other device
off the discharge steam.

If anyone else speaks thermodynamics, I'll post my numbers here.


#10 of 40 by russ on Mon Sep 16 16:32:33 1996:

(I should note here that the roof of a 1000 ft^2 house in Arizona
receives almost 100 kilowatts of solar heat on a sunny summer day.
Capturing half of that and converting it to electricity at 20%
efficiency is 10 KW electrical, or about a buck an hour at retail
rates.  Such a rig could pay for itself at a rate of about $3000/year
over and above providing hot water for almost continuous showers.)


#11 of 40 by n8nxf on Mon Sep 16 21:37:05 1996:

That's a pretty good return on investment.  You make and interesting 
point Russ.  I don't think I've ever seen solar cells backed with 
water laden cooling coils.  To me it seems to be a natural to get hot
water and electricty off one panel.


#12 of 40 by russ on Mon Sep 16 21:44:49 1996:

You can't do that with silicon solar cells, because the voltage
drops quite rapidly with increasing temperature.  And PV scales
*very* poorly because every square inch of cell costs about the
same.  Mirrors, pistons and pumps cost not very much more for
larger ones as smaller ones; cost depends largely on parts count.
This is why I think solar-steam is the future in suny areas.


#13 of 40 by rcurl on Tue Sep 17 15:26:43 1996:

I speak thermodynamics, so post away.


#14 of 40 by russ on Mon Sep 23 02:01:50 1996:

This is an outgrowth of a discussion I was having elsewhere.  To wit,
could a solar-steam engine possibly break 15% thermal efficiency,
given some not-unreasonable assumptions?  (The caveat I entered was
that the output steam had to be at 450 F or greater temperature.
The other restriction is that the steam must not be allowed to have
excessive proportions of liquid water.)

Terms for the glossary:

Internal energy:  The energy of the molecular motion of the working fluid.

Enthalpy:  The internal energy of the working fluid, plus the
product of its pressure and volume (which has the units of energy).
This is used when the fluid crosses boundaries.

Entropy:  A measure of the disorder of the working fluid.  The units
of entropy are always (energy)/(absolute temperature)

All the above quantities are measured relative to some reference state,
which is arbitrarily assigned the value of zero.  In the case of the
steam tables, that is usually the triple point of water.  The quantities
are abbreviated:  h = enthalpy, s = entropy, u = internal energy (not
used below).  When mixtures of liquid and vapor are being handled, the
"quality" (mass-fraction which is vapor) is abbreviated x.

Here are 3 scenarios.  In each one, I assume that the expander
(piston or turbine) yields 60% of the available work as output,
the remaining 40% being lost to friction or heat transfer.  I
neglected heat loss (insulation is cheap and losses are too
dependent on physical dimensions).  I am assuming two expansions
with the steam being re-heated between expansions.

Units:  pressure in pounds per square inch absolute.
        Enthalpy in BTU per pound-mass.
        Entropy in BTU per pound-mass per degree Rankine
                (degrees Fahrenheit above absolute zero).

Unit conversions:  A BTU (British thermal unit) is the energy
        required to heat 1 lbm of water by one degree F.  It is
        equal to 1054.4 Joules (1 Joule = 1 Watt-second) or
        approximately 778 foot-pounds.


#15 of 40 by russ on Mon Sep 23 02:01:50 1996:

Scenario 1:  450 F boiler @ 250 psia, 3 psia condenser (141 F
saturation temperature).

State 0:  boiler feedwater @141 F, h = 109.39 BTU/lbm
        (This is the water pumped into the boiler.)
State 1:  boiler output @450 F, 250 psia.  h = 1233.7  s = 1.5632
        (Between the feedwater pump and the boiler, 1124.3 BTU/lbm
        were added to the steam.  About 99.9% of this is heat in
        the boiler and 0.1% is work done by the feedwater pump.)
State 2:  first expander output @ 60 psia, saturated.  60% of the
        available energy is recovered, so h = 1163.7, x = 0.984
        (about 1.6% liquid in the mixture), s = 1.6252.  The work
        done is 70.0 BTU/lbm.
State 3:  Re-heater output @ 60 psia, 450 F.  h = 1258.3, s = 1.7413.
        94.6 BTU/lbm are added in the re-heater.
State 4:  Output of the second expander @ 3 psia.  h = 1124.6
         (slightly superheated).  I did not calculate the entropy.  
         The work done in the second expansion is 133.7 BTU/lbm.

The working fluid is returned to state 0 in the condenser, giving
up 1015.2 BTU/lbm.  This closes the cycle.  Entropy is greater at
each stage than the last, so the second law (entropy cannot
decrease without rejecting heat) is satisfied.

Total heat input:  1124.3 + 94.6 = 1218.9 BTU/lbm.
Total work output: 70.0 + 133.7 = 203.7 BTU/lbm = 16.7% of total
Total heat rejected = 1124.6 - 109.4 = 1015.2 = 83.3% of total


#16 of 40 by russ on Mon Sep 23 02:01:51 1996:

So it appears that 15% can be beaten.

But that's not the best that can be done.  A goodly part of the
heat added in the boiler is spent to bring the feedwater from
141 F up to the boiling point.  Adding heat at low temperatures
adds more entropy than adding it at high temperatures.  If some
of this heat could be taken from a source that is *already* at a
lower temperature, then this entropy isn't created, just moved.
This decreases the amount of entropy (and thus heat) that has to
be rejected at the condenser, increasing the amount that can be
output as work and thus the efficiency.

One of the tricks in the steam trade is the "feedwater heater".
This taps off low-pressure steam and uses it to heat the water
going into the boiler.  The transfer of heat from steam to
water increases entropy, but not as much as adding the same
heat in the boiler because the temperature difference is smaller.

Re-running the previous analysis with a feedwater heater tapping
steam after the first expansion:

State 0:   Feedwater to the feedwater heater.  141 F, h = 109.39.
State 1:   Output of the feedwater heater.  The saturation
        temperature of steam at 60 psia is 293 F.  Assuming
        that the feedwater actually achieves this temperature
        the output water will have h = 262.25.  It picks up
        153.86 BTU/lbm.
State 2:  Output of the boiler, 250 psia, 450 F.  h = 1233.7, s = 1.6252
State 3:  first expander output @ 60 psia, saturated.  h = 1163.7,
        x = 0.984, s = 1.6252.  The work done is 70.0 BTU/lbm.

At this point, enough steam is tapped off to heat up the incoming
water to 293 F.  This requires 153.86 / (1163.7 - 109.39) = 0.146 
of the total flow, and is condensed in the process; it goes directly
to the feedwater pump.  The remainder (85.4%) goes to the reheater
and the second expander.

State 4:  output of the reheater, 60 psia, 450 F, h = 1258.3, s = 1.7413.
        The heat added is 94.6 BTU/lbm of steam, or (94.6*0.854)=80.8 BTU
        of feedwater.
State 5:  Output of the second expander, 3 psia, h = 1124.6.  The work
        output is 133.7 BTU/lbm of steam or (0.854*133.7) = 114.2 BTU/lbm
        of feedwater.

The second expander outputs to the condenser, where the remaining steam
is returned to the 141 F liquid state.  The heat rejected is 1015.2
BTU/lbm of steam, or 867.0 BTU/lbm of feedwater.

Total heat input:  (1233.7 - 262.25 + 80.8) = 1052.2 BTU/lbm
Total work output: 70 + 114.2 = 184.2 BTU/lbm = 17.5%
Total heat rejected: 867.0 BTU/lbm = 82.5% (more or less).

This picks up another 0.8 percent... not really impressive.  Something
else has to be done to get big improvements.  If the cost of the mirror
and boiler is the major expense of the system, it may pay to get fancier.


#17 of 40 by russ on Mon Sep 23 02:01:52 1996:

The saturation pressure of water at 450 F is 422 psia.  It's clear that
the boiler pressure can be increased quite a bit, which also increases
the temperature at which the water boils and decreases the entropy input
(delta_s = delta_h / T).  Increasing the boiler pressure looks like it
could improve the efficiency.  So could dropping the condenser temperature
and pressure.  So I checked the effects of boosting the boiler pressure to
300 psia and dropping the condenser temperature to 120 F (saturation
pressure 1.69 psia).  I kept the feedwater heater.

State 0:  Condenser output.  120 F, 1.69 psia, h = 88.0 BTU/lbm.
State 1:  Output of the feedwater heater.  h = 262.25.
State 2:  Boiler output.  450 F, 300 psia, h = 1226.2, s = 1.5365
State 3:  First expander output.  293 F, 60 psia, h = 1148.6,
        s = 1.6052.  The work output is 77.6 BTU/lbm.

At this point, steam is tapped for the feedwater heater.  The fraction
removed is 174.25/(1148.6-88.0) = 16.4%.  83.6% goes to the reheater.

State 4:  Output of the reheater.  p = 60 psia, T = 450 F, h = 1258.3, etc.
        109.7 BTU/lbm steam is added, or 91.7 BTU/lbm feedwater.
State 5:  Output of the second expander.  P = 1.69 psia, T = 120 F,
        h = 1104.5, x = 0.991.  The work output is 153.8 BTU/lbm steam
        or 128.6 BTU/lbm feedwater.

Total heat input:  1226.2 - 262.25 + 91.7 = 1055.6 BTU/lbm
Total work output:  77.6 + 128.6 = 206.2 BTU/lbm = 19.5%
Total heat rejected:  (1104.5 - 88.0) * 0.836 = 849.8 BTU/lbm = 80.5%
(This doesn't add up, I'm missing .4 of a BTU someplace.  Ah, well.)

So it would appear that nearly 20% efficiency is achieveable.  Even
the rejected heat is good for many purposes, such as space heat or
domestic hot water.  It could be a useful system.


#18 of 40 by n8nxf on Mon Sep 23 14:11:13 1996:

I've read, that in the hay-day of steam power, tripple expansion engines
were considered to be the most efficent.  It makes sense seeing how much
work the condenser sheds.  Are turbines more efficent? (Or is that what
the above discussion assumes.)


#19 of 40 by russ on Mon Sep 23 15:36:26 1996:

Piston expanders are plagued by heat-transfer problems, where hot incoming
steam heats the cooler cylinder walls, and then re-heats the cooled steam
after expansion.  The smaller the temperature drop in any given stage,
the smaller the heat transfer losses will be.  Large physical dimensions
help too.  Turbines have advantages, because they are steady-state,
unidirectional-flow machines; the hot end is hot, the cool end is cool,
and hot and cool fluid never cross the same parts.  (Small turbines,
I understand, have serious problems with viscous losses.  It's 6 of
1, half-dozen of the other.)


#20 of 40 by rcurl on Mon Sep 23 22:06:02 1996:

Well, I understand all that, but reviewing such proposals in detail is
something I get paid (well) to do, and I don't have time to pick through
this one in detail. However I think it misses the point, which is that the
sun is, for all practical thermodynamic purposes, at infinite temperature,
and its energy is nearly 100% convertible to other forms of free energy if
you can deal with the high temperatures. The closest that has been done so
far is a system built out west (naturally) where a large field of
steerable mirrors focus a bunch of sunlight on a "solar furnace" in a
tower, which runs at ca.  1000 C or so (and that's still peanuts compared
to the Stefan-Boltzman temperature of sunlight). Its been a while since I
read about this system - I'm not even sure that water is used - one of the
alkali metals would be a better working fluid. The material problems are
enormous, of course. 



#21 of 40 by russ on Mon Sep 23 22:11:33 1996:

You're thinking of Solar 1, the solar power tower concept.  It suffered
from thermal cycling problems when clouds crossed the mirror field, I
understand.  It is being refitted with a molten-salt heat storage
system and will re-open as Solar 2, if I am not mistaken.  Temperatures
were quite a bit lower than 1000 C, however; I believe I saw figures
i the mid-hundreds Fahrenheit, but I wouldn't swear to it.  I bet
there are numbers on the WWW but I have no time to do a search now.

Temperature of the solar surface is about 5700 Kelvin.


#22 of 40 by srw on Sun Sep 29 18:18:59 1996:

I did not read or take the time to understand the thermodynamics
(Asuume I could remember enough of the basics to do so, which is iffy)
but in reading Rane's comments I found a thread of my own thinking.
Why is efficiency important? A big problem with Solar power is that it is
not particularly reliable (in most places where power is needed).

If this item was really not intended to address this type of issue, then
that's fine, but is thus reduced to a mere academic exercise.


#23 of 40 by drew on Mon Sep 30 01:15:00 1996:

Efficiency is important because there is limited sunlight in any given area
- about 1300 W/m^2. So it would be worthwhile to maximize efficiency.

Even more important is return on investment. Solar cells cost more, over
their lifetime, than the power produced would sell for.


#24 of 40 by russ on Mon Sep 30 04:41:56 1996:

More to the point, efficiency is important (relatively) because
mirror-area is one of the costlier parts of a system.

The point of the exercise was to try to get an idea of what is
possible, and it appears that the sunlight falling on the roof
of a home is more than capable of powering everything inside.


#25 of 40 by srw on Mon Sep 30 05:20:33 1996:

OK, granted. I wasn't poopooing the idea of going for efficiency.
It's just that we need to limit such systems to backup duty until we
can develop a better storage system. We are doomed to be hooked up to 
power grids for our power, even if solar is 80% efficient.


#26 of 40 by russ on Mon Sep 30 05:38:46 1996:

That is a point I make very frequently in discussions with people who
think we should scrap everything we're using now and switch to "renewables".
They're not quite ready for prime time.  OTOH, with some clever
engineering, they may be made suitable for many uses and economically
attractive even at current prices.  It's that engineering that I'm
taking a look at (and I'm not posting my full analyses here, thanks
for asking).


#27 of 40 by n8nxf on Mon Sep 30 14:02:27 1996:

I get a magazine called HOME POWER.  It's quite unique in its treatment
of the subject of the solar power home and I would recommened to anyone
interested in the subject.  They also have a CD ROM which contains every-
thing form issue 1 to about issue 32.  I think they have published about
60 issues now.  They also have a BBS one can dial into @ 707-822-8640.
They tend to be a tiny bit 60'ish hippy mentality but are quite realistic
for the most part.  (Readers get pretty vocal when the power Co. bashing
gets too out of hand.  It's a pretty informative, hands-on, level headed
magizine and well worth it's cover price.)  No.  I don't work for HP ;)


#28 of 40 by russ on Tue Oct 1 03:20:33 1996:

I've read "Home Power".  Many of the articles are short on important
details.  One issue this summer had an article on a solar ice-maker,
which amused me enough to calculate the coefficient of performance.
My best estimate was about 1%.


#29 of 40 by n8nxf on Tue Oct 1 15:05:51 1996:

It's by no means a scientific journal.  It is, however quite good when
it comes to practical home instillation of solar cells, storage batteries,
wind mills and towers, gasoline to electric car conversions, biogas
generation, hydrogen gas generation and usage, DC to AC inverters, battery
charging, line synchronous inverters, cogeneration, meeting the NEC for
DC powered homes, solar ovens, etc.  Most of their material is submitted
buy poeple who built solar / wind / hydro powered homes / systems and share
their experiances through this magazine.  They also run fairly involved
tests on various peices of equipment and write up their findings.  I 
find it to be the most relevant, up to date material on the subject of
generating power at home using the sun, wind and water.


#30 of 40 by rcurl on Tue Oct 1 16:19:06 1996:

The COP of a solar ice maker is rather irrelevant. The energy is free
and the ice is nice. 


#31 of 40 by russ on Wed Oct 2 02:58:51 1996:

Re #29:  True, it isn't scientific.  However, where it does give good
figures, it shows that one's money is usually better invested elsewhere.
A feature article about one couple's big investment in wind turbines was
accompanied by an editorial slamming utilities on the flimsiest grounds.
The letters in the next issue took the editors to task.

Moral:  If you're on the grid, your alternate-energy investments are
best made in commercial-sized units maintained by a company devoted to
the enterprise.  Household-sized units are not competitive.

Re #30:  Again, the economics come to bear.  If it would be cheaper
to make ice some other way (*any* othe way), "free energy" starts
looking pretty costly.  At $500 invested to make 10 pounds of ice
per day, it wasn't very impressive to me.  A more interesting exercise
would be to find a way to energize an RV refrigerator with sunlight
and see if it is cheaper than, say, propane or kerosene in some area
of the world.  If it can fly on its own economic merits, then it is
something worth pursuing.  Otherwise it's just a hobby or science-fair
project.


#32 of 40 by rcurl on Wed Oct 2 06:39:08 1996:

America is full of expensive inefficient gadgets that do nothing more
than make people happy. There appears to be a market for such gadgets,
meaning that they are "efficient enough", or even that that is not
the point. 


#33 of 40 by russ on Wed Oct 2 10:49:09 1996:

Like I said, a hobby or a science-fair project.


#34 of 40 by n8nxf on Wed Oct 2 14:44:19 1996:

Yes, slamming the utilities was one of HP's weaker moments.  I was
happy to see the swarm of letters against the slam in the following
issue and Richard admitting that he had been out of line.
 
Solar cells, windmills, make sense where it costs $15,000 per mile
to bring power into your remote home several miles away from the
nearest power lines.  It also makes sense in some third world
situations where power is very unreliable, if available at all.


#35 of 40 by rcurl on Wed Oct 2 17:26:43 1996:

No, not the "hobby or a science-fair project". Consumer goods.


#36 of 40 by russ on Thu Oct 3 02:43:16 1996:

I'd say they're consumer goods where the grid doesn't reach; they
improve quality of life.  Where you've got the grid, they don't
give you any more service (usually), they just cost a lot of dough.

This isn't the case in some places.  On islands where diesels are
the current source of electricity, wind generators are perfect as
additional generating capacity; the high cost of fuel makes it
cost-effective to offset it, and the diesel can track the variations
in output of the wind generator.  They complement each other well.

What I'm still waiting to see is the solar technology that complements
other technologies for industry or the home well enough that it makes
it cost-effective to make the all-alternative-energy house even where
the grid reaches.  When that happens, the technology will have *arrived*.


#37 of 40 by n8nxf on Fri Oct 4 14:27:55 1996:

It's just about there when it comes to heating.  Solar water and space
heating are quite effective, even in Michigan's climate.  There will
always be the problem of cloudy days where the solar flux is too low
and alternative heat sources are needed.
 
Whatever happened to that Co. that was in the news a few years ago?  The
one being built here in MI that was suppose to make cheap, 80% efficent,
solar cells that one could roof their house with for about the same price
as shingles?  Another pipe dream / scam?
 
I once worked for a guy who had this dream of making millions of tiny
dipoles on a substarte.  Each dipole would be resonant to "light".
Perhaps millions of log-periodic antennas of that size would be better ;)


#38 of 40 by drew on Sat Oct 5 23:10:42 1996:

80% efficiencient solar cells... WHAT???? First I've ever heard of such a
thing. They probably went out of business when they ran up against reality.


#39 of 40 by russ on Thu Oct 10 03:22:26 1996:

Re #37:  You may be thinking of Energy Conversion Devices, Inc.  It's
one of Stanford Ovshinsky's babies.  FWIW, they were producing stuff
that was dirt-cheap, not horribly efficient (max theoretical efficiency
of a silicon cell is 20-something percent, I believe).  If it is what
I believe I remember it was, it was an amorphous cell deposited onto
stainless steel sheet, and I actually have some of it (it doesn't work
for beans).


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