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rcurl
Hall Effect Switches Mark Unseen   May 27 14:04 UTC 1993

What is the hookup and operating characteristic of a "Hall effect
switch"? The ones I am looking at are Sprague # UGN3075LT and #SS41.
43 responses total.
n8nxf
response 1 of 43: Mark Unseen   May 28 14:02 UTC 1993

One pin gets +5v, the other com and the third is hi or low, depending
on the sense and presance of a magnet, for a digital device.
The device No's you list are not in my Sprague catalog.  Prob. too
old.  Give Reptron a call at 1-800-521-4978.  They handle Sprague and
should be able to send you the info.  (Sprague: (603) 224-1961)
rcurl
response 2 of 43: Mark Unseen   May 29 04:50 UTC 1993

Thanks, Klaus! Is it high or low in the absence of B? The cited units
are offered (cheap) by All Electronics. I considering building a water
velocity meter, based on a propeller with a magnet, and a ripple
counter (and a stopwatch). What does it mean (in the description) that
with "suitable output pull up, can be used directly with bipolar.....
logic circuits". Wouldn't it drive the ripple counter directly?
n8nxf
response 3 of 43: Mark Unseen   Jun 1 18:12 UTC 1993

I would guess that the device is digital and has an open collector
output.  In order to drive TTL logic with it, you need not only tie
the output of the hall device to your logic but also to a 1.2K or so
resistor connected to +5V.  This is commonly refered to as a "pull-up
resistor".  If you use CMOS logic, you can increase the resistors 
value by an order of magnitude, thereby reducing power consumption.
(10 or 12K, maybe more?)
(I have thought or doing a similar thing for my wife's rowwing shell.
Just connect your propeller/magnet setup to a bicycle odometer/speed-
ometer/etc.  They are cheap, about $20 - $30, and may well be compatable
with a hall device (most use a simple magnetic reed switch, wouldn't
have to add the pull-up ;-) and are fully programable so far as the
the No. of rev's per mile/kilometer/nautical mile/ etc.)
rcurl
response 4 of 43: Mark Unseen   Jun 2 03:43 UTC 1993

Propellers are more "complicated" than wheels. I have assumed that I
would have to calibrate the device because its rotation rate will not
be strictly linear with flow velocity. However the odometer is a 
idea to consider - provides a readout, and *that* could be calibrated
to velocity. In regard to the Hall device: I'm going to need a circuit
sketch. Could you refer me to a source for "TTL circuits for dummies"?
n8nxf
response 5 of 43: Mark Unseen   Jun 3 12:20 UTC 1993

If you give the propeller a lot of pitch, I would think it's rotation
rate vs speed would become fairly linear.

TTL for dummies?  How about Lancaster's book "TTL Cook Book" or "CMOS
Cook Book"?  Jung also does a good job with instructional books.  See
your local Purchase radio, Wedon'thaveitmeyers or Borders.  Radio Shack
has also surprised me with the quality content of there books over the
years.
rcurl
response 6 of 43: Mark Unseen   Jun 3 14:22 UTC 1993

I chose the prop with the greatest pitch available - 2.0 - with the same
thought in mind. Another problem I will have is, how do I calibrate
the meter? I can see that maybe I bit off more than I can chew with this
project.....
tsty
response 7 of 43: Mark Unseen   Jun 3 18:03 UTC 1993

Calibration? Try this model:
  
Make about 3 tests wherein you pour/pump/squeeze/whatever a known quantity
of liquid through the measuring-unit and time it. Also (if possible) use
the thingie to count the number of rotations.
  
In each of the tests, chanzge the amount of liquid by a large amount and at the
susing integer multiples of the original amount. See if there is a good fit
or not between the linerity of the time, counts, etc. Then, the easist thing
to do would be to make a paper chart with the "prop count number" and the 
"volume of stuff having passed."
 
Then, just for kicks-n-grins, flow a lot of stuff through it and capture the
liquid output, read the prop-counts, and see if the results make sense.
  
Oh, measure the captured output, natch ...
 
How crude/fine of a measure do you need? There will *always* be a mis-measure
of some magnitude. If it's within whatever tolerance you can live with, quit
playing and get back to work!  <g>
rcurl
response 8 of 43: Mark Unseen   Jun 4 04:33 UTC 1993

I chose a somewhat large propeller - about 2 inches in diameter - to
minimize bearing drag. Therefore I would have to pour an *awful lot*
of liquid. Also, it shouldn't be in a tube - the unit will be used
in open flow, and tube walls would change the reading. I'm sort of stuck
with either having a "flume", or towing it on a boat. Klaus, if this
thing gets built, would your wife like to help calibrate it (via her
shell)?
tsty
response 9 of 43: Mark Unseen   Jun 4 08:41 UTC 1993

It also sounds as if you'll be wanting to measure "an *awful lot* of
liquid." Also, if there is going to be "slipppage" in the measurement,
("the unit will be used in open flow") then you're measurements will
NOT have a lot of relevance to that flow! For it to work with any
degree of accuracy, +all+ the liquid has to be directed through the
propeller blades, with as little as posible "slipping by," un-measured.
n8nxf
response 10 of 43: Mark Unseen   Jun 4 13:24 UTC 1993

Rane, what are you trying to do?  Measure the velocity of a boat
through water, or the amount of water passing a given point?
If you are trying to measure the velocity of an object through
water, and have good connections to the U of M, try getting some
time on the towing tank in the engineering building.  Otherwise
you can build a device which has 2 pinch rollers driven by a variable
speed motor.  Put your prop assembly on the end of about 500 ft.
of string and place it way out in a quiet lake.  Use the pinch
rollers to reel in the string, at some constant velocity, while
recording the reve/min. of your prop.  You could also use something
else to reel in your prop.

If I were doing it, I'd build my own prop, with about a 6 in. pitch,
and simply calculate the velocity knowing that that the prop is making
one rev. for every 6 inches it travels.  At least I think this would be
fine for low speeds like a shell or sail boat.  I would guess that a 2
in. pitch would be too tight and that the rev's vs velocity would not
be linear over a wide range, though it would depend on the drag of the
rest of the prop.

I don't think my wife can row a steady enough pace.  How about a 
motor boat on a quiet lake?  Motor at a constant speed between two
known (distance-wise) points?
rcurl
response 11 of 43: Mark Unseen   Jun 4 15:20 UTC 1993

That 2.0 is the pitch ratio. The prop is 2 inches, so the pitch is 4
inches. I want the device to measure the flow rate of small streams.
I can measure the depth/width cross section, and a few velocity points.
Well, I do have good connections at UM (I work there), but hesitate
to use all that high tech for my low tech gadget - they would say,
why don't you just buy one, instead of spending all this time making
one? (And they would have a point: a mechanical one costs $230, though
props with electronic counters start at $1300.) I do like your calibration
system, Klaus - of course, need some long wires to start and stop the
counter - maybe add radio control? For calibrating with a boat - I
thought that the boat could glide between two marks, at different initial
velocities. A measurement of the distance and the time would give the
average velocity, and of course the revolutions and time give the average
velocity too. Well, I haven't given this up, yet. I have both a canoe
and a sailboat myself: this will be a stimulation to get them in the
water more often. 
tsty
response 12 of 43: Mark Unseen   Jun 5 03:22 UTC 1993

Ok, so it's a whole lot of water, that changes things ........
  
I'd suggest strongly that the freely-wheeling propeller be mounted inside
a tube - I'm guessing that it will be operating as an airplane propeller
operates. And would ask whether or not you considered working a 
paddle wheel at 90 degrees to the water flow, either on the surface or
submerged (or both?) turning some other type of indicator/counting/generating
device? 
 
I don't know how large/small/wide/deep these streams are nor how
complex or $$ cheap your parameters are? Of course this whole thing
might be simply pure fun with science as well as having a practical
value for some research.

And there is the remaining question of accuracy. Do you have any sort
of opportunity to look at one or another ofthe commercial devices, maybe
even with their accuracy parameters, construction, etc.?
.


rcurl
response 13 of 43: Mark Unseen   Jun 5 05:55 UTC 1993

A shroud (tube) isn't used in the commercial systems. The mechanical
ones use *very* high pitch props (to overcome friction), while the
electronic ones have more normal pitches (I have a catalog in which I
can look at the designs). The paddle-wheel type is used in pipe flow
applications; of course, for making submerged measurements (the "standard"
is to measure at 60% of the total depth, as there is a vertical velocity
profile in a stream), a prop is needed. The commerical devices claim
1% accuracy, but of course they have been calibrated. I cannot tell
whether the electronic units use *nonlinear* calibrations. 

The purpose of the device is to monitor the resurgence flow from a
spring in an area known as the Fiborn Karst Preserve, owned and managed
by the Michigan Karst Conservancy, a non-profit corporation. I am the
chair of the science subcommittee of the preserve. Lots of different
science is being done there; I am working on hydrology and geochemistry.
Its part of a serious avocation, but also legitimate research. Well,
I'm still gathering parts. 
tsty
response 14 of 43: Mark Unseen   Jun 6 05:51 UTC 1993

Wow - this is getting interesting - and "neat."
  
Maybe if you could arrange a demonstration you could ask
enough questions, and make enough observations to quasi-duplicate
one of the commercial devices. or is there some sort of "store"
that sells the flow units?

Whatever you do, it also sounds like a lot of real fun.

rcurl
response 15 of 43: Mark Unseen   Jun 7 05:27 UTC 1993

There are probably numerous suppliers. My catalog is from Forestry
Suppliers, Inc (Jackson, MS) who, incidentally, is a great source for
all types of professional outdoors technology (but not for lightweight
hiking and camping, etc). It is a lot of fun, though I expect the trip
this June will be overrun by black flies! 
n8nxf
response 16 of 43: Mark Unseen   Jun 7 13:34 UTC 1993

Could you borrow one of these calibrated units from someone to calibrate
the one you build?   
rcurl
response 17 of 43: Mark Unseen   Jun 7 13:38 UTC 1993

That is a most sensible suggestion. I may know someone that has access
to one.
tsty
response 18 of 43: Mark Unseen   Jun 8 05:49 UTC 1993

Ahhaa! Synthesis and synergy - love it!  Still need to haul a boat for a way,
but at least there will be an accurate comparison. Any ideas on how to
effect the testing/comparing?   
  
Oh - got one - use a sail boaT or a speed boat - since the velocities of
each measuring device through the water would be the same, the actual
rate of the boat travel through the water .... Won't Matter!  ??eureka??
 
Anybody got a speed boat for rcurl to play with?
n8nxf
response 19 of 43: Mark Unseen   Jun 8 11:30 UTC 1993

You could also measure the rate at which a length of string is unreeled
from the boat to a fixed point on the shore.  Since your prop has a 4"
pitch, you could make a pinch roller with a 4" circumfrance, also set up
with a hall device.  If the prop behaves as an ideal one, there should
be a one to one corelation to the "tick" marks from both devices.

If you can't borrow one, have a sales rep. loan you one to "try out"
for a while ;-)
tsty
response 20 of 43: Mark Unseen   Jun 10 20:15 UTC 1993

  <<<but it's more FUN to borrow a speed boat .... >>>
rcurl
response 21 of 43: Mark Unseen   Jun 11 06:39 UTC 1993

In sailing circles speed boats are called "stinkpots". Also, that's faster
than most streams flow (unless you go over the waterfall). 
rcurl
response 22 of 43: Mark Unseen   Feb 15 22:59 UTC 1997

I'm back on this project...amazing how time flies. This  time I am
looking *seriously* at Hall Effect switches...new ones from DigiKey
cost the same as "surplus", so I have my choice - but what do I need?
They come unipolar or bipolar, open collector or pull-up, and with
various high-low flux densities. Bipolar would need two magnets (possible...).
What I expect to drive is an "exercise computer" which uses just a contact
for input (it reports speed and distance - I'd calibrate as needed). 
The little RS neodymium magnets mentioned in another cf look ideal. Do
they have enough oomph 220 gauss unipolar HE? [I could use -120/+120
bipolars with two magnets if necessary.] Final question is....will one
of the HE switches itself act as a "contact", or would I need more
circuitry, or a relay? [A reed relay is a possibility if one of those
little magnets would operate it at a spacing of 5 mm or so.] 

Advice from those experienced in HE switches would be very much appreciated.
scott
response 23 of 43: Mark Unseen   Feb 16 13:56 UTC 1997

Hmmm...

The project I did with HE sensors was for controlling motors on a Leslie
rotary organ speaker.  I used unipolar sensors, since the bipolar sensors
require a *reversed* magnetic field to switch back to "off".  I used the Radio
Shack magnets since they were very light and therefore would not affect the
spin balance of the rotors.  I also tested optical sensors (decided that stage
lights might be a problem) and reed switches (too noisy for a recording
studio).  

The Hall Effect sensors have a 5V logic output which does not need to be
debounced.
davel
response 24 of 43: Mark Unseen   Feb 16 18:37 UTC 1997

<dave tiptoes quietly away from discussion in this foreign language>
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