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rcurl
Material sources/suppliers. Where can I find.....? Mark Unseen   Oct 29 03:22 UTC 1998

Material sources/suppliers. Where can I find.....? 
64 responses total.
rcurl
response 1 of 64: Mark Unseen   Oct 29 03:31 UTC 1998

Is there a local supplier to thin wall metal tubing in dimensional sizes? 
NOT electrical conduit or plumbing tubing, but tubing of (say)  1.000
inches OD (+/- .001), and wall thickness (say) 24 B.W.G. gage or less. A
catalog source for small quantities (feet) would also be welcome. 
Material can be any metal not easily dented (steel, stainless, bronze,
hard aluminum, etc). 

n8nxf
response 2 of 64: Mark Unseen   Oct 29 11:29 UTC 1998

Try Small Parts Inc. in Florida.  (305) 557-8222, FAX - (800) 423-9009.
rcurl
response 3 of 64: Mark Unseen   Oct 30 04:33 UTC 1998

I have their catalog. The thinest wall 1.00 inch tubing they have has
0.029 inch walls - 24 B.W.G. is ca. 0.020 inches. 
rickyb
response 4 of 64: Mark Unseen   Oct 30 21:52 UTC 1998

Have you checked Grainger?  They're on Broadway, at Eisenhower.  If they don't
have something, they might have a source to refer you to.

rcurl
response 5 of 64: Mark Unseen   Oct 31 07:02 UTC 1998

What does Grainger deal in? I don't recall the name. 
scott
response 6 of 64: Mark Unseen   Oct 31 12:41 UTC 1998

They have a massive catalog of almost everything, but I doubt they'd have
anything a pipe specialist wouldn't have.
rcurl
response 7 of 64: Mark Unseen   Oct 31 18:19 UTC 1998

Oh, *Grainger*! 

Let's see, if they would not have anything a pipe specialist would not
have, then that means that...they don't have much of anything, except
pipe? 

I found a category of supplier for what I am looking for by doing a web
search on <tubing +aircraft>. One supplier, Superior Tube Company
(http://www.superiortube.com/) lists 1.000" OD stainless tubing with wall
thicknesses from 0.008 to 0.035 - including what I am looking for. I have
sent an inquiry to determine if they sell small quantities (their web page
does say they sell lengths as short as 0.015"...sounds pretty short). 

I need to cut some aperatures out of the side of a piece of such tubing. 
How would anyone suggest doing that cleanly (I know, this is drift... :})?



scott
response 8 of 64: Mark Unseen   Oct 31 18:56 UTC 1998

Ah, thanks for the correction.  ;)
"Graingers has a large catalog of industrial items.  However, they are
unlikely to carry any rare products.  I would advise contacting a pipe
specialist."

(Grainger's is sort of the Meijer of industrial supply)
rickyb
response 9 of 64: Mark Unseen   Oct 31 19:55 UTC 1998

re: #8...

If you need to drill out hole in both sides of the tube (or even if only one
side, I guess), you might fill the tube with fine sand (to keep it from
collapsing) and drill out a block of wood for a jig that you can fit the tube
through (to keep drill bit from slipping off the curved surface).  If you have
a drill press that would be even better.

You should be able to get clean drill holes of almost any size this way, and
the fine sand is easily removed.

rcurl
response 10 of 64: Mark Unseen   Nov 1 06:35 UTC 1998

I've never had very good results trying to drill holes in quite then
steel (or even brass or aluminum), probably because I don't have a
controllable enough drill. By hand or by press when the drill flutes
cut through, they grab the metal and pull it onto the drill. One has
to firmly restrain and work and also firmly (no 'play') feed the drill.
I can see filling the tube with something, but I don't think sand would
hold onto the thin metal to prevent the drill from snagging it. One would
have to cast something inside the tube that would bond to and act like
the tube metal itself as the drill penetrated.

I also need a long wide slot in the tube, not just a hole. I am thinking
that grinding it with a "Moto-Tool" or somesuch would be the best.
arthurp
response 11 of 64: Mark Unseen   Nov 19 03:29 UTC 1998

You could also check 'aircraft spruce and supply'  I don't know the contact,
but my Dad has bought a lot of steel tube from them in various sizes and
lengths for his airplane.  They'll sell short lengths.
Maybe filling the tube with plaster would provide enough support.  Could get
tricky to remove in a long piece.
rcurl
response 12 of 64: Mark Unseen   Nov 19 05:46 UTC 1998

Believe it or not, they are at http://aircraft-spruce.com/  . I will check
them out (I just did the search...now comes the hard part). Thanks for the
tip. 
rcurl
response 13 of 64: Mark Unseen   Sep 2 18:49 UTC 2000

Where in the AA area can I get 3/8" rebar cut into 18" lengths (for
survey markers)? Lowe's has some 3/8" x 24" pieces ($0.48 ea - and
too long), and also 3/8" x 48" ($0.89 ea), which *could* be cut,
though all I have to cut them is a hack-saw (or a small saber saw),
but it is apparent they have just been sheared to length for shorter
pieces. So, where else should I inquire?
keesan
response 14 of 64: Mark Unseen   Sep 2 19:51 UTC 2000

Jim suggests pounding the rebars an extra 6" into the ground, or borrowing his
bolt cutters but they have a chip in the jaw.  If you can get a crease in it
you can then bend it, work it back and forth a bit and it will snap.
Would 16" (48" divided by 3) also work?  How many pieces do you want?  Jim
says you have to pay him in bushels (of apples).  He has a piece of rebar
somewhere in the garage that might do it.  (We acquired a lot of rebar from
a downtown building project when they discarded it due to it being bent not
quite right.  Walked home with 8' pieces across two bikes, on a Sunday, and
straightened it out for reuse.  Since the earthquake severity around here is
low, and rebar was not required at all (I think) we should be okay.  Besides
there is no basement, just a crawlspace.  Jim just disappeared and presumably
will reappear with rebar.  Let us know how many pieces to cut for you and if
16" will do as well.  What are you surveying?
rcurl
response 15 of 64: Mark Unseen   Sep 3 01:16 UTC 2000

18" is a compromise between the likely depth of the soil over rock (which
is mostly less than 24") and getting a stable placement. I will probably
need some shorter pieces (like 16"). Yes, I'd cut the 4-footers into 3.
But they don't have enough.

 I need ca. 120 for starters - with a chance for better price. I really
don't want to spend the time bending that many until they break, or even
hacksawing them. Construction companies just snip them off with a power
shear.

I'm surveying a karst field in the UP - doing a fine scale topographic
survey to get a better picture of the paleohydrology. 

scott
response 16 of 64: Mark Unseen   Sep 3 23:42 UTC 2000

Maybe you can rent a cutter?
n8nxf
response 17 of 64: Mark Unseen   Sep 4 01:26 UTC 2000

The builder next door has a manual cutter / bender.  I doubt he would mind
you using it on the site while he's around.  I think you can get rebar
from Clark Supply.  If not, they can tell you where to look.  The builder
may even have some leftover lengths he'd be willing to part with.
rcurl
response 18 of 64: Mark Unseen   Sep 4 03:03 UTC 2000

Thanks, Klaus. I now have Fendt Bldg Sup and Clark Sup to phone Tuesday.
rcurl
response 19 of 64: Mark Unseen   Sep 8 07:34 UTC 2000

Fendt sells 3/8" rebar for $0.15/ft and charges $0.50 per cut. Clark
sells it for $0.18/ft, with the first 4 cuts free and then $0.25 per cut
beyond that. I bought 4 20' pieces from Clark and had it cut to make
8 10' pieces (my four free cuts). I then took those to a tool rental
company and rented a 36" bolt cutter, and used that in their parking
lot to cut each 10' piece of rebar into 5 18" pieces, leaving 1 30"
piece. 

It was MUCH harder to cut the rebar than I expected. I don't see how
anyone could cut even a 1/4" piece of hardened steel by hand, with
that size bolt cutter.

An interesting situation arose. They would not *rent* me the bolt
cutter because the AA police have asked that bolt cutters not be
rented. But they let me use it on the premises. When I was done, they
told me they were not allowed to let me use it on the premises because
their insurance does not permit it. They did charge me for this
pseudo-rental, but did not issue a receipt, so that there was no
record of the rental. (Consequently, I have omitted the name of the
tool rental firm in this narrative.)

Life in America in almost the 21st century: anyone can buy a bolt cutter,
but you can't rent one from a tool rental firm that has them, and you have
to use the bolt cutter you can't rent away from the firm's premises
because of the rules of insurance companies.

rcurl
response 20 of 64: Mark Unseen   Sep 8 07:35 UTC 2000

P.S. Clark made the 4 free cuts with an oxy-acetylene torch, by far the
easiest way.
n8nxf
response 21 of 64: Mark Unseen   Sep 8 11:37 UTC 2000

It can also be cut with a cutting wheel on a grinder.  The device the builder
has that I mentioned is pretty simple an has a 6' lever arm on it.  They cut
5/8" rebar with it.  It takes about 6' of lever arm arc to cut through 1/2"
of rebar.
scott
response 22 of 64: Mark Unseen   Sep 8 13:28 UTC 2000

At a flea market up north I bought a metal cutting blade for a circular saw,
basically a narrow grinding wheel in the form factor ofa 7 1/4" saw blade.
I haven't tried it yet, but at $1 it seemed like a decent deal.
gull
response 23 of 64: Mark Unseen   Sep 8 14:48 UTC 2000

I rented bolt cutters at Superior Rent-All in Houghton a year or so ago, and
they didn't even ask me for ID.  Huh.
rcurl
response 24 of 64: Mark Unseen   Sep 8 17:17 UTC 2000

This rental place did say the Ann Arbor police had sent them a letter
asking them not to rent bolt cutters. Perhaps it is local option, not
state law. There may be more "detachable" items worth stealing in
AA than in other places.

The rental place said they once had a cut-off tool for rebar, which
was a cut-off wheel of the type Scott and Klaus mention. I think I
have one of those, but for a table saw, and too big for my portable
circular saw. Hmmm..guess I should look through my shop again...
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